SF_EDM (External Device Monitoring)

Help version 1.1 / Issue date: 2018.03
The following description is valid for the function block SF_EDM_V2_0z, Version 2.0z (where z = 0 to 9).

Short Description The safety-related SF_EDM (External Device Monitoring) function block monitors the defined initial state and the switching behavior of contactors connected to the Safety PLC.
S_StartReset can be used to specify a start-up inhibit.

WARNING

Non-conformance to safety function requirements

Ensure that the contactors used correspond to the results of the risk analysis carried out in accordance with ISO 13849-1.

Block Icon

Inputs Activate

Short description Value

State-controlled input for activating the function block.
Data type: BOOL
Initial value: FALSE

FALSE: Function block inactive

TRUE: Function block activated

Refer to the topic "Activate" for details.

S_OutControl

Short description Value

State-controlled input for controlling contactors connected to the S_EDM_Out function block output.
Data type: SAFEBOOL
Initial value: SAFEFALSE

SAFEFALSE: Request to switch S_EDM_Out to SAFEFALSE (stop request)

SAFETRUE: Request to switch S_EDM_Out to SAFETRUE, taking into account S_EDM1 and S_EDM2.

Refer to the topic "S_OutControl" for details.

S_EDM1 and S_EDM2

Short description Value

State-controlled inputs for feedback signals from the connected contactors.
Data type: SAFEBOOL
Initial value: SAFEFALSE

Note
If only one feedback signal is used, this must be connected in parallel to both inputs S_EDM1 and S_EDM2.

Both inputs must show the SAFETRUE state (initial state of the contactors) for the function block to be able to switch the S_EDM_Out output to SAFETRUE.

SAFEFALSE: Connected contactor is picked up (switching state)

SAFETRUE: Connected contactor has dropped out (initial state)

Refer to the topic "S_EDM1 and S_EDM2" for details.

MonitoringTime

Short description Value

Input for specifying the maximum response time for the switching operations of the connected contactors.
Data type: TIME
Initial value: #0ms
The switching operations are evaluated via the S_EDM1 and S_EDM2 inputs.
If the specified response time has been exceeded, the Error output is switched to TRUE and the S_EDM_Out output is switched to SAFEFALSE as a result. Enter a time value according to your risk analysis.
Refer to the first warning below this table.

WARNING

Non-conformance to safety function requirements

Verify that the time value set at MonitoringTime corresponds to your risk analysis.

Be sure that your risk analysis includes an evaluation for incorrectly setting the time value applied to the MonitoringTime input.

Validate the overall safety-related function with regard to the set MonitoringTime value and thoroughly test the application.

Refer to the topic "MonitoringTime" for details.

S_StartReset

Short description Value

State-controlled input for specifying the start-up inhibit after the Safety PLC has been started up or the function block has been activated.
An active start-up inhibit must be removed manually by means of a positive signal edge at the Reset input. A deactivated start-up inhibit causes the S_EDM_Out output to switch to SAFETRUE automatically when the function block is activated and the safety-related function is not requested.
Data type: SAFEBOOL
Initial value: SAFEFALSE

SAFEFALSE: With start-up inhibit

SAFETRUE: Without start-up inhibit

WARNING

Non-conformance to safety function requirements

Be sure that your risk analysis includes an evaluation if the start-up inhibit is deactivated (S_StartReset = SAFETRUE).

Observe the regulations given by relevant sector standards regarding the start-up inhibit.

Verify that a suitable start-up inhibit is in place at another location or using other means if the start-up inhibit is deactivated by setting S_StartReset = SAFETRUE.

Refer to the topic "S_StartReset" for details.

Reset

Short description Value

Edge-triggered input for the reset signal:

Resetting error messages when the cause of the error is no longer present.

Manual resetting of an active start-up/restart inhibit (depending on which type(s) of inhibit the function block provides).

Data type: BOOL
Initial value: FALSE

FALSE: Reset is not requested

Edge FALSE > TRUE: Reset is requested

Note
Resetting does not occur with a negative (falling) edge, as specified by standard EN ISO 13849-1, but with a positive (rising) edge.
To implement the reset with a falling edge (with regard to the mandatory acceptance procedure), use the function block SF_Reset.

Resetting the function block by means of a positive signal edge at the Reset input can cause the S_EDM_Out output to switch to SAFETRUE immediately (depending on the status of the other inputs).

WARNING

Unintended start-up

Include in your risk analysis the impact of the reset by means of a positive signal edge at the Reset input.

Make certain that appropriate procedures and measures (according to applicable sector standards) have been established to help avoid hazardous situations when resetting.

Do not enter the zone of operation when resetting.

Ensure that no other persons can access the zone of operation when resetting.

Use appropriate safety interlocks where personnel and/or equipment hazards exist.

Refer to the topic "Reset" for details.

Outputs Ready

Short description Value

Output for signaling "Function block activated/not activated".
Data type: BOOL

FALSE: Function block is not activated (Activate = FALSE) and all outputs of the function block are switched to FALSE/SAFEFALSE.

TRUE: Function block is activated (Activate = TRUE) and the output parameters represent the state of the safety-related function.

Refer to the topic "Ready" for details.

S_EDM_Out

Short description Value

Output for the signal to control the connected contactors.
Data type: SAFEBOOL

SAFEFALSE:

Control signal at input S_OutControl = SAFEFALSE

or at least one of the connected contactors is not functioning correctly (initial state and/or switching behavior not OK)

or the function block is not activated

or the start-up inhibit is active

or the error message is present.

SAFETRUE:

Control signal at input S_OutControl = SAFETRUE

and the connected contactors are functioning correctly (initial state and switching behavior OK)

and the function block is activated

and the start-up inhibit is not active

and no error message is present.

Refer to the topic "S_EDM_Out" for details.

SafetyDemand

Short description Value

Output for signaling "safety-related function requested".
This output displays whether the safety chain is interrupted and as a result, the attention of the operator is required.
Data type: BOOL

FALSE: Safety-related function is not requested.

TRUE: The safety-related function is requested.

Refer to the topic "SafetyDemand" for details.

ResetRequest

Short description Value

Output for signaling "reset is required".
This output indicates whether a reset by the operator is required.
Data type: BOOL

FALSE: No reset required.

TRUE: A reset is required:

to remove an active start-up or restart inhibit (if available for this function block)

or to reset an error.

Refer to the topic "ResetRequest" for details.

Error

Short description Value

Output for error message.
Data type: BOOL

FALSE: No error is present.

TRUE: The function block has detected an error. The S_EDM_Out output switches to SAFEFALSE as a result.

Refer to the topic "Error" for details.

DiagCode

Short description Value

Output for diagnostic message.
Data type: WORD Diagnostic message of the function block.
The possible values are listed and described in the topic "Diagnostic codes".

Refer to the topic "DiagCode" for details.

Detailed information Signal sequence diagram

This diagram is based on a typical interconnection with a start-up inhibit after the function block has been activated or the Safety PLC has started up (S_StartReset = SAFEFALSE).

Note
The other signal sequence diagram can be taken into account.

0 The function block is not yet activated (Activate = FALSE).
As a result, all outputs are FALSE or SAFEFALSE.

1 After the function block has been activated by Activate = TRUE, the start-up inhibit is active at first.

2 When the FALSE > TRUE edge applies at the Reset input, the start-up inhibit is removed and the time set at MonitoringTime for the two inputs S_EDM1 and S_EDM2 is started.
The monitoring time expires without result, as inputs S_EDM1 and S_EDM2 are both SAFETRUE.

3 The feedback signals at inputs S_EDM1 and S_EDM2 report the initial state of the contactors (S_EDM1 and S_EDM2 are SAFETRUE). In this state, S_OutControl = SAFETRUE. Monitoring time measurement begins at this point and the S_EDM_Out output becomes SAFETRUE.
Both feedback signals S_EDM1 and S_EDM2 switch to SAFEFALSE during the time set at MonitoringTime. Consequently, both monitored contactors function correctly, so that the S_EDM_Out output remains SAFETRUE and the Error output remains FALSE.

4 The state at the S_OutControl input switches to SAFEFALSE, which results in the S_EDM_Out output switching to SAFEFALSE.
Monitoring time measurement starts again with the state change at S_EDM_Out. Both feedback signals S_EDM1 and S_EDM2 switch to SAFETRUE correctly during the time set at MonitoringTime (initial state of the contactors). As a result, the Error output remains FALSE.

5 The S_OutControl input becomes SAFETRUE, which switches the S_EDM_Out output to SAFETRUE. At this time, both the feedback signals S_EDM1 and S_EDM2 = SAFETRUE (initial state of the connected contactors).
The timer set at MonitoringTime starts when the S_EDM_Out output switches to SAFETRUE. The feedback signals at inputs S_EDM1 and S_EDM2 do not switch to SAFEFALSE during the monitoring time, as the connected contactors may be inoperable, for example.
After the time set at MonitoringTime has elapsed, output Error = TRUE and output S_EDM_Out = SAFEFALSE.

6 The error message is reset (Error becomes FALSE) when the positive edge applies at the Reset input. This signal edge also starts the timer set at MonitoringTime. The monitoring time expires without result, as the feedback signals at the inputs S_EDM1 and S_EDM2 are still SAFETRUE.

Application example

In this example, the safety-related SF_EDM function block monitors the switching behavior of a contactor K1 connected to output terminal 1.1 of the safety-related output device PSDO.

Via input terminal 1.1 of the safety-related input device PSDI 1, an N/C contact provides single-channel feedback signal from the contactor to the S_EDM1 and S_EDM2 inputs (single-channel application up to Cat. 2). The resulting signal of the input terminal is assigned to the global I/O variable K1_Feedback.

The reset button S1 is connected to the input terminal 1.1 of the standard input device DI 1. The signal at input terminal 1.1 assigned to the global I/O variable S1_Reset_EDM is used to remove the start-up inhibit and reset the error states after the cause of the error has been removed.

Note
The S_OutControl input is controlled by another safety-related function block or a safety-related function within the program.

K1 Contactor or relay with positively driven contacts.

S1 Reset

See note above the illustration.

Further Info
The other application examples and the accompanying notes can be taken into account.

Function block instantiation

The IEC 61131-3 standard defines function block instantiation. Instantiation means, a function block is defined once and can be used (instantiated) several times. This applies to all FBs (user-defined POUs as well as library FBs, such as IEC standard FBs, firmware FBs, user library FBs).

Why instantiation?
A function block has an internal memory where it stores its own processing data (local variables). As a consequence, the output values calculated by the FB depend on the internally stored values. The same input values applied to an FB instance do not necessarily deliver the same results in another FB instance.
Therefore, it is necessary to store the internal data of the FB to a separated memory area each time the function block is processed, i.e., for each FB instance. To uniquely identify each FB instance and to clearly separate its memory area, instance names are used.
The instance name of the function block has to be declared in the 'Variables' table of the POU where the FB is going to be used.

The following applies:

Function blocks can be instantiated in other function blocks or in program POUs. Calling FBs in function POUs is not possible.

Functions are called without instantiation because they do not have an internal memory.

Safety-related and standard (non-safety-related) code is strictly distinguished in PLCnext Engineer. If a Safety PLC is included in your project, the following applies:

Safety-related FBs can only be instantiated in safety-related POUs but not in standard (non-safety-related) POUs.

User-defined standard FBs can only be instantiated in standard POUs. They cannot be called in safety-related POUs.

Particular standard firmware FBs can be instantiated in both safety-related and standard POUs.

Note
When inserting a standard FB into a safety-related SNOLD network, the rules for implicit type conversion (safety-related to standard) apply.

Example for the instantiation of a user-defined function block

The user-defined function block 'TLC' ("Two Level Controller") is added to the 'Functions & Function Blocks' category (COMPONENTS area). It shall be called twice in the program POU 'Container' to control the filling level and the temperature of a boiler.

For both FB instances, an instance name declaration is added to the 'Variables' table of the calling program POU 'Container': TLCTemperature and TLCLevel. Thus the 'TLC' function block can be called twice in the code worksheet of the calling POU by means of these instance names.
Both FB instances have been inserted into the 'Container' code worksheet, each instance with different variables connected to its input and output formal parameters ('Level...' and 'Temperature...').

Additional information is available in the following sections:

Functional description

Additional signal sequence diagrams

Additional application examples

Fault avoidance

Implementation of safety requirements from applicable standards