SF_ESPE

Help version 1.1 / Issue date: 2018.03
The following description is valid for the function block SF_ESPE_V1_0z, Version 1.0z (where z = 0 to 9).

Short Description

Note
This documentation refers to the electro-sensitive protective equipment as ESPE for short.

The SF_ESPE (Electro-Sensitive Protective Equipment) safety-related function block monitors the switching states of electro-sensitive protective equipment (such as light grids). The enable signal at the S_ESPE_Out output becomes SAFEFALSE when the safety equipment has triggered, i.e., the light beam of the light grid has been interrupted.
S_StartReset can be used to specify a start-up inhibit and S_AutoReset can be used to specify a restart inhibit.

Note
The safety-related sensor connected to the function block must meet the requirements of ESPE (Electro-Sensitive Protective Equipment) as stipulated by IEC 61496-1.

Block Icon

Inputs Activate

Short description Value

State-controlled input for activating the function block.
Data type: BOOL
Initial value: FALSE

FALSE: Function block inactive

TRUE: Function block activated

Refer to the topic "Activate" for details.

S_ESPE_In

Short description Value

State-controlled input for the ESPE status.
Data type: SAFEBOOL
Initial value: SAFEFALSE

SAFEFALSE: ESPE has triggered (e.g., light grid/light curtain interrupted)

SAFETRUE: ESPE has not triggered

Refer to the topic "S_ESPE_In" for details.

S_StartReset

Short description Value

State-controlled input for specifying the start-up inhibit after the Safety PLC has been started up or the function block has been activated.
An active start-up inhibit must be removed manually by means of a positive signal edge at the Reset input. A deactivated start-up inhibit causes the S_ESPE_Out output to switch to SAFETRUE automatically when the function block is activated and the safety-related function is not requested.
Data type: SAFEBOOL
Initial value: SAFEFALSE

SAFEFALSE: With start-up inhibit

SAFETRUE: Without start-up inhibit

WARNING

Non-conformance to safety function requirements

Verify the impact of a deactivated start-up inhibit (S_StartReset = SAFETRUE) and/or restart inhibit (S_AutoReset = SAFETRUE) on your machine or process prior to implementation.

Observe the regulations given by relevant sector standards regarding the start-up/restart inhibit.

Verify that a suitable start-up inhibit is in place at another location or using other means.

Refer to the topic "S_StartReset" for details.

S_AutoReset

Short description Value

State-controlled input for specifying the restart inhibit after the SAFETRUE signal has returned at the S_ESPE_In input, i.e., after the previously triggered ESPE is no longer triggered.
An active restart inhibit must be removed manually by means of a positive signal edge at the Reset input. A deactivated restart inhibit causes the S_ESPE_Out output to switch to SAFETRUE automatically when the function block is activated and the safety-related function is no longer requested.
Data type: SAFEBOOL
Initial value: SAFEFALSE

SAFEFALSE: With restart inhibit

SAFETRUE: Without restart inhibit

WARNING

Non-conformance to safety function requirements

Verify the impact of a deactivated start-up inhibit (S_StartReset = SAFETRUE) and/or restart inhibit (S_AutoReset = SAFETRUE) on your machine or process prior to implementation.

Observe the regulations given by relevant sector standards regarding the start-up/restart inhibit.

Verify that a suitable start-up inhibit is in place at another location or using other means.

Refer to the topic "S_AutoReset" for details.

Reset

Short description Value

Edge-triggered input for the reset signal:

Resetting error messages when the cause of the error is no longer present.

Manual resetting of an active start-up/restart inhibit (depending on which type(s) of inhibit the function block provides).

Data type: BOOL
Initial value: FALSE

FALSE: Reset is not requested

Edge FALSE > TRUE: Reset is requested

Note
Resetting does not occur with a negative (falling) edge, as specified by standard EN ISO 13849-1, but with a positive (rising) edge.
To implement the reset with a falling edge (with regard to the mandatory acceptance procedure), use the function block SF_Reset.

Resetting the function block by means of a positive signal edge at the Reset input can cause the S_ESPE_Out output to switch to SAFETRUE immediately (depending on the status of the other inputs).

WARNING

Unintended start-up

Include in your risk analysis the impact of the reset by means of a positive signal edge at the Reset input.

Make certain that appropriate procedures and measures (according to applicable sector standards) have been established to help avoid hazardous situations when resetting.

Do not enter the zone of operation when resetting.

Ensure that no other persons can access the zone of operation when resetting.

Use appropriate safety interlocks where personnel and/or equipment hazards exist.

Refer to the topic "Reset" for details.

Outputs Ready

Short description Value

Output for signaling "Function block activated/not activated".
Data type: BOOL

FALSE: Function block is not activated (Activate = FALSE) and all outputs of the function block are switched to FALSE/SAFEFALSE.

TRUE: Function block is activated (Activate = TRUE) and the output parameters represent the state of the safety-related function.

Refer to the topic "Ready" for details.

S_ESPE_Out

Short description Value

Output for enable signal of the function block.
Data type: SAFEBOOL

SAFEFALSE:

ESPE triggered

or the function block is not activated

or the start-up/restart inhibit is active

or the error message is present.

SAFETRUE:

ESPE not triggered

and the function block is activated

and the start-up/restart inhibit is not active

and no error message is present.

Refer to the topic "S_ESPE_Out" for details.

SafetyDemand

Short description Value

Output for signaling "safety-related function requested".
This output displays whether the safety chain is interrupted and as a result, the attention of the operator is required.
Data type: BOOL

FALSE: Safety-related function is not requested.

TRUE: The safety-related function is requested.

Refer to the topic "SafetyDemand" for details.

ResetRequest

Short description Value

Output for signaling "reset is required".
This output indicates whether a reset by the operator is required.
Data type: BOOL

FALSE: No reset required.

TRUE: A reset is required:

to remove an active start-up or restart inhibit (if available for this function block)

or to reset an error.

Refer to the topic "ResetRequest" for details.

Error

Short description Value

Output for error message.
Data type: BOOL

FALSE: No error is present.

TRUE: The function block has detected an error. The S_ESPE_Out output switches to SAFEFALSE as a result.

Refer to the topic "Error" for details.

DiagCode

Short description Value

Output for diagnostic message.
Data type: WORD Diagnostic message of the function block.
The possible values are listed and described in the topic "Diagnostic codes".

Refer to the topic "DiagCode" for details.

Detailed information Signal sequence diagram

This diagram shows the signal curve for a typical application with an active start-up inhibit and an active restart inhibit:

S_StartReset = SAFEFALSE: Start-up inhibit after the function block has been activated and the Safety PLC has started up

S_AutoReset = SAFEFALSE: Restart inhibit after the ESPE that was previously triggered is no longer triggered (SAFETRUE signal has returned at S_ESPE_In input)

Note
The other signal sequence diagram can be taken into account.

0 The function block is not yet activated (Activate = FALSE).
As a result, all outputs are FALSE or SAFEFALSE.
The ESPE has already triggered as the light curtain/light grid, for example, has been interrupted (S_ESPE_In = SAFEFALSE).

1 After the function block has been activated by Activate = TRUE, the start-up inhibit is active at first.

2 ESPE no longer triggered as the light curtain or light grid, for example, is no longer interrupted. The S_ESPE_Out output remains SAFEFALSE at first, as S_StartReset = SAFEFALSE prevents automatic start-up.

3 Positive signal edge at the Reset input resets the start-up inhibit, followed by normal operation. The S_ESPE_Out output becomes SAFETRUE.

4 Request for the safety-related function. ESPE triggers. The S_ESPE_Out output becomes SAFEFALSE.

5 ESPE no longer triggered, the S_ESPE_Out output remains SAFEFALSE at first, as the restart inhibit has been specified by S_AutoReset = SAFEFALSE.

6 Positive signal edge at the Reset input resets the restart inhibit, followed by normal operation. The S_ESPE_Out output becomes SAFETRUE.

7 The function block activation is removed (Activate = FALSE), S_ESPE_Out output = SAFEFALSE.

Application example

This example shows a single-channel connection between the OSSD output of the B1E receiver of an ESPE and the safety-related SF_ESPE function block. The B1E receiver of the ESPE is connected to input terminal 1.1 of the safety-related input device PSDI with an ID of 1.
In this example the following applies:

The signal of the input terminal 1.1 of the safety-related input device PSDI 1 is assigned to the global I/O variable OS_ESPE_In. This global I/O variable is connected to the S_ESPE_In input of the function block for evaluation.

The global I/O variable ESPEOut_K1 is connected to the S_ESPE_Out output of the function block. This global I/O variable has the 1.1 output terminal of the safety-related output device PSDO as address.

The function block is perpetually activated by the TRUE constant at the Activate input.

S_StartReset = SAFEFALSE specifies a start-up inhibit after the Safety PLC has been started up or the function block has been activated. Furthermore, S_AutoReset = SAFEFALSE specifies a restart inhibit for the function block. This is active when the ESPE that was previously triggered is no longer triggered (as the light grid or light curtain, for example, is no longer interrupted), i.e., after the SAFETRUE signal has returned at the S_ESPE_In input.
Both inhibits are only removed when there is a positive signal edge at the Reset input.

To this end, the S1 reset button is connected to input 1.1 of the standard input device DI 1.

S1 Reset

B1 ESPE

B1S Emitter

B1E Receiver

Further Info
The other application example and the accompanying notes can be taken into account.

Function block instantiation

The IEC 61131-3 standard defines function block instantiation. Instantiation means, a function block is defined once and can be used (instantiated) several times. This applies to all FBs (user-defined POUs as well as library FBs, such as IEC standard FBs, firmware FBs, user library FBs).

Why instantiation?
A function block has an internal memory where it stores its own processing data (local variables). As a consequence, the output values calculated by the FB depend on the internally stored values. The same input values applied to an FB instance do not necessarily deliver the same results in another FB instance.
Therefore, it is necessary to store the internal data of the FB to a separated memory area each time the function block is processed, i.e., for each FB instance. To uniquely identify each FB instance and to clearly separate its memory area, instance names are used.
The instance name of the function block has to be declared in the 'Variables' table of the POU where the FB is going to be used.

The following applies:

Function blocks can be instantiated in other function blocks or in program POUs. Calling FBs in function POUs is not possible.

Functions are called without instantiation because they do not have an internal memory.

Safety-related and standard (non-safety-related) code is strictly distinguished in PLCnext Engineer. If a Safety PLC is included in your project, the following applies:

Safety-related FBs can only be instantiated in safety-related POUs but not in standard (non-safety-related) POUs.

User-defined standard FBs can only be instantiated in standard POUs. They cannot be called in safety-related POUs.

Particular standard firmware FBs can be instantiated in both safety-related and standard POUs.

Note
When inserting a standard FB into a safety-related SNOLD network, the rules for implicit type conversion (safety-related to standard) apply.

Example for the instantiation of a user-defined function block

The user-defined function block 'TLC' ("Two Level Controller") is added to the 'Functions & Function Blocks' category (COMPONENTS area). It shall be called twice in the program POU 'Container' to control the filling level and the temperature of a boiler.

For both FB instances, an instance name declaration is added to the 'Variables' table of the calling program POU 'Container': TLCTemperature and TLCLevel. Thus the 'TLC' function block can be called twice in the code worksheet of the calling POU by means of these instance names.
Both FB instances have been inserted into the 'Container' code worksheet, each instance with different variables connected to its input and output formal parameters ('Level...' and 'Temperature...').

Additional information is available in the following sections:

Functional description

Additional signal sequence diagrams

Additional application example

Fault avoidance

Implementation of safety requirements from applicable standards